Decon Unit Size Calculator

Plan decon units for crews, visitors, and contractors. Balance throughput, privacy, and strict hygiene controls. Get clear sizing results and downloadable records in minutes.

Inputs

Tip: start with conservative cycle times and 100% peak load, then refine.

Changing units re-scales area/flow fields.
Total workers expected to decon this shift.
Share of workforce within peak window.
Time for the busiest turnover period.
Separate lanes reduce queues and conflict.
Includes entry/exit time and turnover.
Doff PPE and stage before showers.
Dress and exit toward clean corridor.
Optional warm-air or towel stage time.
Footprint per shower (not including corridors).
Lockers/benches and movement allowance.
Clean lockers, seating, and circulation.
Only applied if drying time > 0.
Adds aisles, access, and clearances.
Used for three transition points.
Used for peak water and wastewater sizing.
Actual water-on portion of the cycle.
Adds storage and operational buffer.
For containerized layout estimates.
For module count approximation.
Options
Duplicates changing and drying areas.
Storage for PPE, tools, and consumables.
Controls, logs, and compliance monitoring.
Useful for high-risk or remote projects.
Allocates space for tank access and bunding.
Quick Guidance
Use these common ranges when you lack detailed specs:
Cycle: 6–10 min/person Peak window: 20–45 min Flow: 8–10 L/min Circulation: 1.20–1.35 Area/person: 0.65–0.90 m²

What’s Included
  • Dirty change, showers, airlocks, clean change, drying.
  • Optional equipment, supervisor, medical, and wastewater space.
  • Module estimate using your preferred container size.

Example Data Table

Scenario Workers Peak Window Cycle Lanes Showers Provided Estimated Total Area
Small crew turnover 20 30 min 6 min 1 4 ~45–60 m²
Medium crew turnover 40 30 min 7 min 2 10 ~90–120 m²
High peak demand 70 25 min 8 min 3 24 ~160–210 m²

These examples are illustrative only; your inputs determine final results.

Formula Used

1) Peak people in the critical window
PeakPeople = ceil(WorkersPerShift × PeakLoad%)
Use 100% if everyone may exit together at shift end.
2) Showers required
Showers = ceil((PeakPeople × CycleMinutes) ÷ PeakWindowMinutes)
Cycle includes time to enter, wash, exit, and reset.
3) Simultaneous occupancy (changing/drying)
Occupancy = ceil(PeoplePerMinute × StageMinutes)
Occupancy drives per-person area needs for each stage.
4) Area with circulation allowance
StageArea = Occupancy × AreaPerPerson × CirculationFactor
Circulation factor adds aisles, access, and door clearances.
5) Water and wastewater (planning)
PeakWater = PeakPeople × Flow × WaterOnMinutes
WastewaterStorage = PeakWater × SafetyFactor
Storage sizing is conservative; align with disposal and treatment plans.

How to Use This Calculator

  1. Enter your shift headcount and the busiest change window.
  2. Set conservative cycle times for showers and changing stages.
  3. Choose lanes and per-person areas matching your PPE level.
  4. Enable optional rooms for equipment, monitoring, or first aid.
  5. Click Calculate to see results above the form.
  6. Use Download CSV/PDF to save and share outputs.
Professional reference article

1) Why decon unit sizing matters on active sites

Decontamination units protect workers, the public, and downstream trades by controlling the transition from “dirty” to “clean” zones. Under-sizing increases queue time, drives shortcut behavior, and raises cross-contamination risk. Over-sizing wastes footprint, utilities, and setup costs. This calculator balances throughput, privacy options, and circulation allowances to estimate a practical area for planning, scheduling, and layout.

2) Throughput: linking people, time, and showers

Peak turnover is defined by how many people must pass through in a limited change window. If 40 workers may exit within 30 minutes, average demand is 1.33 people per minute. With a 7‑minute shower cycle, the unit needs roughly (40×7)/30 ≈ 9.3 shower positions, rounded up for reliability and split across lanes to reduce congestion.

3) Occupancy drives changing and drying space

Changing rooms are sized by simultaneous occupancy rather than total headcount. The calculator estimates occupancy using PeoplePerMinute × StageMinutes, then multiplies by area per person. For example, 1.33 people/min and 4 minutes of dirty change implies about 6 people present at once. Applying a circulation factor (often 1.20–1.35) adds aisles, door clearance, and supervision space.

4) Airlocks and optional rooms affect the footprint

Transition points typically include an entry airlock, a shower interface, and an exit airlock. These are essential for pressure control, signage, and PPE handling. Optional rooms—equipment storage, supervisor/monitor space, medical/first‑aid, and wastewater service—can add meaningful area but improve operations, compliance, and emergency readiness.

5) Water and wastewater planning for utilities

Water demand during peak is calculated from shower flow and water-on minutes, then wastewater storage is increased with a safety factor. This helps estimate tank/service area and highlights utility constraints early on. For higher-risk tasks, increase cycle time, improve segregation, and verify requirements with project safety plans and local regulations.

FAQs

1) How do I choose the peak change window?

Use the shortest realistic period when most workers will decon, often shift end or a break. If uncertain, start with 20–30 minutes and adjust after observing actual queues.

2) Should I size showers for the full cycle or water-on time?

Size showers using full cycle time (entry, wash, exit, reset). Use water-on time only for utility planning so you do not under-provide shower positions.

3) What circulation factor should I use?

For tight units, use 1.20. For higher PPE, more supervision, or wheelchair access, use 1.30–1.40. Increase further if you have wide aisles or equipment staging.

4) When should I enable separate gender changing?

Enable it when privacy requirements apply and you cannot schedule separate usage. It duplicates changing and drying areas, but it can reduce conflict and improve compliance.

5) Do lanes replace extra showers?

No. Lanes spread traffic, reduce bottlenecks, and improve flow, but shower count is still driven by peak people, cycle minutes, and the peak window.

6) How is wastewater storage estimated?

Peak water equals peak people × shower flow × water-on minutes. Storage then applies a safety factor for surges, tank ullage, and operational buffer. Confirm disposal capacity and treatment requirements.

7) Is this calculator suitable for final design?

It is a planning tool for early layouts and budgeting. Final design should confirm ventilation, pressure regimes, egress, accessibility, contamination controls, and any project-specific standards.

Related Calculators

TEM Sample Cost CalculatorPCM Sample Cost CalculatorPLM Lab Cost CalculatorChain Of Custody CalculatorSampling Labor Hours CalculatorSampling Travel Cost CalculatorSampling Total Cost CalculatorRisk Assessment Score CalculatorMaterial Risk Rating CalculatorFriability Risk Calculator

Important Note: All the Calculators listed in this site are for educational purpose only and we do not guarentee the accuracy of results. Please do consult with other sources as well.