Calculator Inputs
Temperature Profile Graph
The graph compares the hot and cold stream temperature paths along exchanger length. Counterflow plots the cold stream in the opposite direction.
Example Data Table
| Case | Flow | Hot In | Hot Out | Cold In | Cold Out | F | LMTD |
|---|---|---|---|---|---|---|---|
| Oil cooler | Counterflow | 180 | 120 | 40 | 100 | 1.00 | 80.0000 |
| Water heater | Counterflow | 200 | 140 | 60 | 110 | 0.95 | 84.9070 |
| Simple heater | Parallel flow | 180 | 130 | 40 | 90 | 1.00 | 79.8815 |
Formula Used
The log mean temperature difference method estimates the effective average temperature driving force between hot and cold streams in a heat exchanger.
ΔT1 = Th,in − Tc,out
ΔT2 = Th,out − Tc,in
ΔT1 = Th,in − Tc,in
ΔT2 = Th,out − Tc,out
LMTD = (ΔT1 − ΔT2) / ln(ΔT1 / ΔT2)
ΔTlm,corr = F × LMTD
Q = U × A × ΔTlm,corr
UA = Q / ΔTlm,corr
A = Q / (U × ΔTlm,corr)
If ΔT1 and ΔT2 become equal, the logarithmic expression approaches that same temperature difference. The calculator automatically uses that limiting value.
How to Use This Calculator
Frequently Asked Questions
1. What does LMTD represent?
LMTD represents the effective average temperature difference between two streams across a heat exchanger. It provides the driving force used in the heat-transfer equation Q = U × A × ΔT.
2. Why is counterflow usually preferred?
Counterflow generally maintains a stronger temperature driving force over the full exchanger length. That often gives a higher LMTD and can reduce the required surface area for the same duty.
3. When should I use a correction factor?
Use a correction factor when the exchanger does not behave like a simple ideal single-pass arrangement. Shell-and-tube and multipass geometries commonly require an F value below 1.
4. Can I use Celsius or Fahrenheit?
Yes. Temperature differences are valid in Celsius, Kelvin, or Fahrenheit as long as every entered temperature uses the same scale. The calculator labels results using your chosen unit.
5. Why do I get an invalid temperature-cross message?
That message appears when one terminal temperature difference becomes zero or negative. It usually means the entered temperatures are not physically consistent with the selected exchanger arrangement.
6. What is the difference between LMTD and corrected LMTD?
LMTD comes directly from terminal temperatures. Corrected LMTD multiplies that value by factor F to account for exchanger configurations that reduce the effective temperature driving force.
7. How is required area calculated?
Required area is calculated from A = Q / (U × corrected LMTD). You must provide heat duty, overall coefficient, and temperatures for the area estimate to appear.
8. What if ΔT1 equals ΔT2?
When the terminal differences are equal, the logarithmic equation reaches a limiting value equal to that same difference. The calculator handles this case automatically without numerical instability.