Piston Speed Calculator

Engineers compare mean and peak piston speeds easily. Choose units, angles, and rod length quickly. Validate designs with clear tables and downloadable outputs today.

Calculator

Stroke is total piston travel from TDC to BDC.
Use the actual crankshaft speed, not cycles per minute.
Exact kinematics assume a classic slider-crank mechanism.
Used for instantaneous speed, displacement, and acceleration.
Generates a displacement/velocity/acceleration table across 0–360°.
Valid range: 1–90. Smaller steps create larger tables.
Controls numeric formatting for the generated table.
Tip: If you only need a quick check, enter stroke and RPM. Add rod length to get the exact peak speed and acceleration.

Formula used

Mean piston speed is computed from stroke and rotational speed: Ū = 2 × Stroke × RPM / 60 where Stroke is in meters and RPM is revolutions per minute.

Approximate peak speed (SHM) is a fast estimate when rod length is unknown: Vmax≈ = π × Stroke × RPM / 60

Exact speed uses slider-crank geometry with connecting rod length L and crank radius R=Stroke/2. Displacement from TDC is: s(θ) = (R+L) − (R cosθ + √(L² − (R sinθ)²)). Velocity is obtained from v(θ)=ω·ds/dθ, and acceleration from a(θ)=ω²·d²s/dθ².

How to use this calculator

  1. Enter the piston stroke and select its unit.
  2. Enter the crankshaft RPM for your operating condition.
  3. For exact peak speed and acceleration, add the connecting rod length.
  4. Optionally set a crank angle to inspect instantaneous values.
  5. Turn on the angle table and choose a step size to export a full cycle table.
  6. Press Calculate. Use the CSV/PDF buttons in the result panel.

Example data table

Sample engine inputs and calculated speeds (stroke 86 mm, rod 143 mm). Values shown for illustration.
RPM Mean Speed (m/s) Exact Peak Speed (m/s) Peak Angle (deg)
1500 4.3000 7.0552 74.5
3000 8.6000 14.1105 74.5
6000 17.2000 28.2210 74.5

Mean piston speed as a first screening metric

Mean piston speed (Ū) compares engines by linking stroke and RPM into one value. Many durable production designs operate near 10–15 m/s, while high‑output layouts often approach 18–22 m/s. Lower values generally reduce ring sliding speed and oil film stress at the liner. For the sample 86 mm stroke at 3000 rpm, Ū is 8.6 m/s, indicating margin for long service.

Peak speed and connecting rod ratio behavior

Peak piston speed occurs before and after mid‑stroke, not exactly at 90°. A quick estimate uses simple harmonic motion, giving Vmax≈ = (π/2)·Ū. Exact peak depends on rod ratio L/R; lower ratios increase peak speed and shift the peak angle toward the power stroke. Typical passenger designs sit around L/R = 3.0–4.5. With a 143 mm rod and 43 mm crank radius, L/R ≈ 3.33 and the exact peak speed is about 14.11 m/s near 74.5° at 3000 rpm.

Instantaneous velocity and acceleration for load checks

Stress and bearing loads track acceleration more than mean speed. Acceleration rises with ω², so doubling RPM roughly quadruples inertial loading. Using the same 86/143 mm geometry, peak acceleration is about 5,520 m/s² at 3000 rpm and about 22,080 m/s² at 6000 rpm, roughly 2,252 g. These values help size pins, rods, and fasteners, and they support fatigue checks when combined with reciprocating mass.

Using the angle table for event timing insight

The angle table converts crank degrees into displacement, velocity, and acceleration snapshots. This helps align valve events, injection timing, or ignition targets with piston motion rather than just crank position. Smaller steps (5–10°) improve resolution around TDC where acceleration and dwell change rapidly, while larger steps (15–30°) are sufficient for quick comparisons. Reviewing 0–360° provides a full cycle for timing discussions.

Documenting results for review and traceability

Design reviews require consistent units and repeatable calculations. Exporting to CSV supports analysis in spreadsheets, plotting speed versus angle, and archiving parameter sets alongside test data. The PDF report provides a one‑page summary for sign‑off or maintenance documentation, keeping inputs, key speeds, and notes together. Recording tolerances for stroke, rod length, and RPM helps bound the expected speed range.

FAQs

What does this calculator compute?

It calculates mean piston speed from stroke and RPM, estimates peak speed using a quick harmonic approximation, and computes exact speed, displacement, and acceleration when connecting rod length is provided.

Why is connecting rod length optional?

Mean speed depends only on stroke and RPM. Exact peak speed, peak acceleration, and instantaneous values come from slider‑crank geometry, which needs rod length to resolve the changing connecting‑rod angle.

What is rod ratio (L/R)?

Rod ratio is connecting‑rod length divided by crank radius (stroke/2). Higher ratios reduce side thrust and make motion closer to simple harmonic. Lower ratios increase peak speed and shift the peak away from mid‑stroke.

How should I interpret peak acceleration values?

Peak acceleration is the strongest inertial loading point, typically near TDC or BDC. It scales with RPM squared, so small RPM increases can raise loads sharply. Use it for pin, rod, and fastener checks.

Which angle step is best for the table?

Use 5–10° for detailed timing and near‑TDC behavior, 15° for general comparisons, and 30° for quick screening. Smaller steps increase rows and export size but improve resolution.

Do the download buttons save my data online?

No. Exports are generated from your most recent calculation stored only for the current session. Run a new calculation to update the export contents, then download the updated CSV or PDF.

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Important Note: All the Calculators listed in this site are for educational purpose only and we do not guarentee the accuracy of results. Please do consult with other sources as well.