AAC Block Quantity & Labor Inputs
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Formula Used
Block Quantity
Gross area = (Wall length × Wall height) × Wall count
Openings area = (Windows × width × height) + (Doors × width × height) + Other openings area
Net area = Gross area − Openings area
Block face area = (Block length ÷ 1000) × (Block height ÷ 1000)
Blocks (base) = Net area ÷ Block face area
Blocks (incl. waste) = ceil(Blocks (base) × (1 + Waste%))
Pallets = ceil(Blocks (incl. waste) ÷ Blocks per pallet)
Labor
Crew daily area = Productivity (m²/day per mason) × Masons
Labor days = Net area ÷ Crew daily area
Rounded days = ceil(Labor days × 4) ÷ 4
Daily cost = (Masons × Mason rate/day) + (Helpers × Helper rate/day)
Labor cost = Rounded days × Daily cost
Overhead = Labor cost × Overhead%
Contingency = (Labor cost + Overhead) × Contingency%
Grand total = Labor cost + Overhead + Contingency
Tip: If your productivity is tracked in blocks/day, convert it using the block face area and your average cuts and joints.
How to Use This Calculator
- Choose meters or feet for all wall and opening dimensions.
- Enter one representative wall length and height, then set wall count.
- Fill window and door quantities with typical sizes from drawings.
- Add any extra opening area for shafts, niches, or large chases.
- Set waste percent based on cutting, transport, and handling.
- Confirm AAC block size and pallet quantity from your supplier.
- Adjust productivity, crew size, and daily rates for your site.
- Press Calculate to view results above the form immediately.
- Use CSV or PDF buttons to export the current report.
Example Data Table
| Scenario | Wall (L×H×Count) | Openings | Block (L×H×T) | Waste | Output (Blocks) | Labor Days |
|---|---|---|---|---|---|---|
| Residential room | 6.0×3.0×1 m | 2 windows 1.2×1.2, 1 door 0.9×2.1 | 600×200×100 mm | 5% | ≈ 143 blocks | ≈ 0.50–0.75 |
| Corridor run | 18.0×3.0×1 m | 3 doors 0.9×2.1 | 600×200×150 mm | 7% | ≈ 414 blocks | ≈ 1.25–1.75 |
| Partition set | 5.0×2.7×4 m | 4 doors 0.8×2.1 | 600×200×75 mm | 4% | ≈ 430 blocks | ≈ 1.25–2.00 |
Example outputs are indicative and depend on inputs and rounding.