Cable Sidewall Pressure Calculator

Model straight and bend friction to predict tension at every turn point. Flag overstress instantly, then download results as CSV or PDF files easily.

Inputs
Enter up to five segments. Each segment models a straight run, then an optional bend.
Changing units refreshes labels only.
Tension at pull start or feed point.
Use effective weight for the run.
Typical range 0.1 to 0.6 (lubricated/rough).
Used in the bend capstan equation.
Set by cable manufacturer or pull plan.
Often specified for cable and conduit bends.

Segments
Straight length then bend (angle + radius). Angle 0 means no bend.
Segment 1
If angle is set, radius must be > 0.
Segment 2
If angle is set, radius must be > 0.
Segment 3
If angle is set, radius must be > 0.
Segment 4
If angle is set, radius must be > 0.
Segment 5
If angle is set, radius must be > 0.
Example data table

Example inputs for a three-bend pull path (illustration only):

Segment Straight length Bend angle Bend radius
125 m45°0.9 m
218 m90°1.2 m
312 m30°0.8 m

Run the calculator to see tension progression and peak sidewall pressure.

Formula used
  • Straight-run friction (simplified): T_before = T_in + (w × μ_s × L)
  • Bend tension growth (capstan equation): T_after = T_before × e^(μ_b × θ), where θ is in radians
  • Sidewall pressure at a bend: SWP = T_before / R

This model is a planning aid. For critical pulls, verify against project standards and manufacturer guidance.

How to use this calculator
  1. Select your unit system and enter initial tension.
  2. Enter cable weight per length and friction coefficients.
  3. Set allowable tension and allowable sidewall pressure limits.
  4. Add segments in the order the cable travels through the conduit.
  5. For each segment, enter straight length; add bend angle and radius if present.
  6. Press Calculate to view segment-by-segment tension and sidewall pressure.
  7. Use the CSV or PDF buttons to export the latest report.

Plan safe pulls, verify pressure, and protect cable longevity.

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Important Note: All the Calculators listed in this site are for educational purpose only and we do not guarentee the accuracy of results. Please do consult with other sources as well.