Example data table
| Scenario | Cycle components (sec) | Bucket (m³) | Fill (%) | Swell | Eff. (job × operator) | Cycle time | Bank m³/hr |
|---|---|---|---|---|---|---|---|
| Trench loading | 12 + 6 + 4 + 5 + 2 + 3 + 2 | 1.20 | 95 | 1.25 | 0.80 × 0.90 | 34.0s | ~77.3 |
| Short swing, clean spoil | 10 + 4 + 3 + 4 + 2 + 2 + 1 | 1.00 | 105 | 1.20 | 0.85 × 0.95 | 26.0s | ~97.8 |
| Long swing, busy truck queue | 14 + 10 + 5 + 9 + 3 + 4 + 6 | 1.50 | 90 | 1.30 | 0.75 × 0.85 | 51.0s | ~53.9 |
Values above are illustrative. Field times vary by operator, material, and truck spotting.
Formula used
Cycle time
Total cycle time is the sum of time components:
Tcycle
= Tdig + Tswing,loaded + Tdump + Tswing,empty + Treturn + Tspot + Tdelay (+ Ttravel)
Cycles per hour
Theoretical cycles per hour:
Cth = 3600 / Tcycle
Effective cycles per hour apply efficiencies:
Ceff = Cth × Ejob × Eop
Volume conversion
Loose volume per cycle:
Vloose = Bucket × FillFactor
Bank volume per cycle:
Vbank = Vloose / Swell
Production rates
Production (m³/hr):
Q = V × Ceff
Mass rate (t/hr, loose basis):
M = Qloose × Density
How to use this calculator
- Record at least 10–20 cycles and average each time component.
- Choose seconds or minutes, then enter cycle components consistently.
- Set bucket capacity, fill factor, swell factor, and loose density.
- Apply job and operator efficiencies to match real conditions.
- Add an optional bank volume target to estimate total hours.
- Run the calculation, then export results to CSV or PDF.