Gas Meter Sizing Calculator

Plan gas capacity for every connected appliance. Account for diversity, fuel heating value, and reserve. Choose the next larger meter size with confidence always.

Project Inputs

Typical heating values vary by supplier.
Natural gas ~1000, propane vapor ~2516 (approx.).
Catalog is illustrative; confirm local offerings.
Use 100% for full diversified load.
Common planning range: 5–20%.
Presets adjust factors only, not utility limits.

Appliance Schedule

Enter name, rating, quantity, and expected usage factor (0–1).
Appliance Unit Input Qty Usage factor
1.00 = continuous / coincident
1.00 = continuous / coincident
1.00 = continuous / coincident
1.00 = continuous / coincident
1.00 = continuous / coincident
1.00 = continuous / coincident

Example Data Table

Appliance Rated input Qty Usage factor Connected BTU/hr Diversified BTU/hr
Furnace 80,000 BTU/hr 1 1.00 80,000 80,000
Water heater 40,000 BTU/hr 1 1.00 40,000 40,000
Range 65,000 BTU/hr 1 0.60 65,000 39,000
Dryer 22,000 BTU/hr 1 0.50 22,000 11,000

With heating value 1000 BTU/ft³, demand factor 100%, and 10% margin, design load = 170,500 BTU/hr and required flow ≈ 171 CFH.

Formula Used

  • Connected load (BTU/hr): Σ (Input × Quantity)
  • Diversified load (BTU/hr): Σ (Input × Quantity × Usage factor)
  • Adjusted load (BTU/hr): Diversified load × (Demand factor ÷ 100)
  • Design load (BTU/hr): Adjusted load × (1 + Safety margin ÷ 100)
  • Required flow (CFH): Design load ÷ Heating value (BTU/ft³)
  • Required flow (m³/h): CFH ÷ 35.3147
  • Suggested meter: Next available meter with capacity ≥ required CFH

How to Use This Calculator

  1. Choose gas type, then verify the heating value used.
  2. Select a meter family matching the project context.
  3. Enter each appliance rating, quantity, and usage factor.
  4. Set demand factor and safety margin per your standards.
  5. Press Submit to view the result above the form.
  6. Download CSV or PDF for submittals and documentation.

Why meter sizing matters

Correct meter capacity prevents low pressure, nuisance shutdowns, and incomplete combustion. Undersized meters can cause unstable flames and reduce equipment life. Oversizing may increase utility charges and complicate regulator selection. A sizing worksheet supports coordination with the gas supplier, mechanical designer, and commissioning team.

Building the connected load schedule

List every gas appliance, its rated input, and quantity. Use manufacturer nameplate ratings for burners, boilers, furnaces, water heaters, generators, and make‑up air units. Convert mixed units to BTU per hour so all items share one basis. Multiply each rating by quantity to obtain connected load, then review for future allowances. Include outdoor heaters, pool equipment, and standby appliances often missed during early design.

Applying diversity and demand factors

Not all appliances run at full input at the same time. Usage factors represent coincidence, cycling behavior, and operational schedules. Residential cooking equipment may have lower coincidence than space heating, while commercial kitchens may be closer to continuous. A demand factor can scale diversified load to reflect peak design intent, tenant flexibility, or utility guidance. When uncertain, document assumptions and add a conservative margin.

Converting load to flow and selecting a meter

Design load equals diversified load multiplied by demand factor and safety margin. Required flow in cubic feet per hour equals design BTU per hour divided by heating value in BTU per cubic foot. For metric reporting, convert using 1 m³/h = 35.3147 CFH. Select the next larger meter capacity that meets or exceeds required flow, then confirm pressure class and regulator limits. If flow is near the rating, consider a higher class meter or split services.

Field checks and documentation

Verify service line length, pipe sizing, and regulator setpoints because friction losses reduce delivered capacity. Confirm local meter offerings, permitted locations, and inspection requirements and approvals. Exportable results support permit submittals, scope reviews, and turnover documentation for facility operations. Keep the appliance schedule updated through procurement so equipment substitutions do not invalidate the final meter request.

FAQs

1) What heating value should I use?

Use the value provided by your local supplier when available. If not, start with typical published values, then verify during utility coordination to avoid flow errors.

2) What is the difference between demand factor and usage factor?

Usage factor applies per appliance to reflect coincidence. Demand factor scales the diversified total for peak planning, policy requirements, or tenant growth.

3) Why add a safety margin?

Margins cover uncertainty, future appliances, and operational variability. They reduce the risk of low pressure at peak conditions without drastically oversizing the service.

4) Does meter size guarantee adequate pressure at equipment?

No. Pressure depends on service piping, regulators, and losses. Confirm pipe sizing and regulator capacity to ensure pressure at the most remote appliance.

5) When should I consider a rotary meter?

Rotary meters are commonly used for higher flows, tighter accuracy needs, or certain commercial applications. Confirm availability and requirements with the utility.

6) Can I use this output for permits?

Use it as a documented estimate with assumptions. Many authorities and utilities require stamped designs or specific meter standards, so attach schedules and confirm criteria.

Practical Notes

  • Utilities may require specific meter classes and pressure ratings.
  • Long service runs and regulators can limit delivered capacity.
  • For critical facilities, use conservative diversity assumptions.

Related Calculators

Paver Sand Bedding Calculator (depth-based)Paver Edge Restraint Length & Cost CalculatorPaver Sealer Quantity & Cost CalculatorExcavation Hauling Loads Calculator (truck loads)Soil Disposal Fee CalculatorSite Leveling Cost CalculatorCompaction Passes Time & Cost CalculatorPlate Compactor Rental Cost CalculatorGravel Volume Calculator (yards/tons)Gravel Weight Calculator (by material type)

Important Note: All the Calculators listed in this site are for educational purpose only and we do not guarentee the accuracy of results. Please do consult with other sources as well.