Mesh Screen Area Calculator

Measure panels, rolls, and cutouts with confidence. Apply edge overlaps and waste for real ordering. Download reports and share totals with your crew instantly.

Calculator

Responsive: 3 / 2 / 1 columns

Enter panel dimensions, quantity, overlaps, and cutouts. Add roll and cost fields for procurement planning.

Choose a shape, or enter area directly.
Panels or screen sections to cover.
Used for dimensions, overlaps, and roll sizes.
Edge overlap adjusts shape dimensions.
Example: 0.05 m equals 50 mm.
Applied before cutouts and waste.
Allows for trimming, damage, and spares.
If provided, estimates linear length required.
If provided, estimates number of rolls.
Calculates estimated material cost only.
3-letter code, e.g., USD, PKR, EUR.
Estimates open area percent from mesh specs.
Subtract windows, vents, and access holes from total area.
Type A (rect) B (rect) Diameter (circle) Qty Remove
Tip: For circle cutouts, fill Diameter and Qty. For rectangles, fill A, B, and Qty.

Example data table

Scenario Panel size Qty Overlap Waste Cutouts Net area to order
Facade screens 2.4 × 1.2 m 18 5% 7% None ≈ 59.3 m²
Safety enclosure 3.0 × 1.0 m 10 50 mm edges 10% 2 × (0.6 × 0.6 m) ≈ 34.1 m²
Ventilation covers Ø 1.2 m 6 3% 5% 6 × Ø 0.15 m ≈ 6.9 m²

These examples are illustrative. Your site conditions may require higher waste or overlap.

Formula used

  • Rectangle area: A = L × W
  • Circle area: A = π × (D/2)²
  • Triangle area: A = ½ × Base × Height
  • Edge overlap (rectangle): A = (L + 2O) × (W + 2O)
  • Percent overlap: A = A₀ × (1 + p/100)
  • Cutouts: subtract total cutout area from gross.
  • Waste: A = Aₙ × (1 + w/100)
  • Linear length from roll width: Length = Area / RollWidth
  • Rolls needed: Rolls = ceil(Length / RollLength)
Mesh open area (optional)
For mesh counts per inch, pitch is 25.4 / count (mm). Opening is pitch − wireDiameter. Open-area percent is (openingX × openingY) / (pitchX × pitchY).

How to use this calculator

  1. Select the panel shape and your preferred units.
  2. Enter panel dimensions and the quantity required.
  3. Choose overlap mode and set overlap values.
  4. Add cutouts for openings, then set a waste percent.
  5. Optional: enter roll size and price for ordering.
  6. Click Calculate to see totals and export options.

Project takeoff accuracy

Accurate screen takeoff starts with consistent panel geometry. This calculator converts common units, applies the chosen shape formula, and multiplies by quantity to create a clean gross area baseline. For rectangular panels, length times width is most common; circular and triangular options support duct caps, guards, and framed corners. Use custom area when drawings already provide measured coverage.

Overlap and seam planning

Overlap is where many orders drift. Percent overlap is useful when seams vary across elevations, while edge overlap models a fixed lap on each side. Edge overlap increases dimensions before area is computed, which better represents a uniform border allowance. Typical detailing uses small laps for fastening lines and larger laps for wind screening. Set overlap based on your fixing schedule and edge trims.

Cutouts and penetrations

Openings reduce material, but they also increase labor. Add rectangular or circular cutouts for access hatches, vents, and conduit passes. The calculator subtracts cutout totals from gross area before waste is applied, helping you avoid underbuying. If cutouts are repeated, use quantities to speed entry. For irregular penetrations, approximate with equivalent rectangles or circles.

Roll procurement and waste control

Waste accounts for trimming, damage, off‑cuts, and alignment. Many projects start with 5 to 12 percent, then adjust by panel size and installation complexity. When rolls are used, the tool converts net area to linear length using roll width, then estimates rolls from roll length. This supports purchasing decisions and reduces leftover stock. Add a price per square meter to estimate material cost.

Mesh openness and performance

Mesh specification affects performance beyond area. The optional open‑area module estimates openness using mesh count per inch and wire diameter in millimeters. It derives pitch as 25.4 divided by count, then computes opening in each direction. Higher openness improves airflow and visibility, while lower openness increases protection and screening. Use the calculated open area to compare functional coverage across materials. Validate open‑area inputs against supplier data sheets before final procurement decisions.

FAQs

Should I use percent or edge overlap?

Use percent overlap when seam allowance varies by location or detailing. Use edge overlap when you have a fixed lap on every side. Edge overlap adjusts dimensions first, which better matches consistent border laps.

How do I handle multiple panel sizes?

Run the calculator once per panel size, then add the net areas together. Export each result to CSV and combine totals in a spreadsheet. This approach keeps cutouts and waste aligned with each panel type.

Do cutouts reduce the waste allowance?

Yes. Cutouts are subtracted from gross area before waste is applied, so the waste percentage is calculated on the remaining net area. This mirrors real ordering where trimming happens around openings.

What if I do not know the roll width?

Leave roll width and roll length blank. The calculator will still provide net area to order in square meters. Once the supplier confirms roll dimensions, re-enter them to get linear meters and roll count.

Why can net area be higher than gross?

Net area includes overlap and waste factors. If overlaps add material and waste is applied, the final order quantity may exceed the original geometric area. Cutouts reduce it, but overlap and waste often dominate.

How accurate is the mesh open area estimate?

It is a geometric estimate based on mesh count per inch and wire diameter. Manufacturing tolerances and weave style can change openness slightly. Use it for comparisons, and confirm final values from supplier specifications.

Note: This tool supports planning estimates. Verify final takeoffs with shop drawings and supplier specifications.

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