Robot Arm Torque Calculator

Calculate holding torque, dynamic load, and motor sizing. Test reach, payload, efficiency, and gearbox assumptions. Compare joint requirements clearly before selecting actuators and components.

Calculator Inputs

Link Geometry and Mass

Payload and Environment

Joint Angles

Motion Assumptions

Design Margins and Drive Train

Example Data Table

Parameter Example Value
Link lengths0.45 m, 0.35 m, 0.20 m
Link masses3.0 kg, 2.1 kg, 1.2 kg
Payload mass1.8 kg
Joint angles35°, 25°, -10°
Angular accelerations60, 45, 90 deg/s²
Safety factor1.40
Required joint torques53.2807 N·m, 18.1122 N·m, 6.2037 N·m
Required motor torques0.7835 N·m, 0.3551 N·m, 0.1513 N·m

These values match the default calculator inputs and provide a quick benchmark for testing the file after deployment.

Formula Used

This calculator models a three-link planar robot arm moving in a vertical plane. It estimates static torque from gravity and added downward force, then adds a simple dynamic term from angular acceleration.

1. Cumulative link angles:
φ1 = θ1
φ2 = θ1 + θ2
φ3 = θ1 + θ2 + θ3
2. Gravity torque at joint j:
τg,j = -Σ(Wi × xi,j)
Here Wi is each downward load and xi,j is its horizontal offset from the joint axis.
3. Acceleration torque estimate:
τa,j = Ij × αj
Each equivalent inertia uses the link center mass position and the parallel-axis theorem.
4. Final sizing values:
τtotal,j = τg,j + τa,j
Required joint torque = |τtotal,j| × safety factor
Required motor torque = required joint torque / (gear ratio × efficiency)

How to Use This Calculator

  1. Enter each link length, mass, and center of mass ratio.
  2. Add payload mass and any extra downward end force.
  3. Set joint angles for the current robot pose.
  4. Enter angular acceleration and operating speed for each joint.
  5. Provide gearbox ratios, drivetrain efficiencies, and a safety factor.
  6. Press Calculate Torque to show results above the form.
  7. Review the table, chart, and peak sizing values.
  8. Use the CSV or PDF buttons to save the output.

FAQs

1. What does this calculator estimate?

It estimates gravity torque, acceleration torque, required joint torque, motor torque after gearing, and approximate power for a three-link robot arm.

2. Is this for static holding or moving arms?

It covers both. Gravity torque represents holding load, while the acceleration term adds a simple motion-based torque estimate for faster sizing checks.

3. Why are three joint torques shown?

Each upstream joint supports more mass and longer moment arms. That is why base joints usually need far more torque than wrist joints.

4. What is the COM ratio field?

The center of mass ratio locates each link mass along its length. A value of 0.50 places the link center of mass at midspan.

5. Why can motor torque be smaller than joint torque?

A gearbox multiplies torque at the joint. The motor therefore supplies less torque, although efficiency losses and speed tradeoffs still matter.

6. Does it include gearbox losses?

Yes. Each joint has its own efficiency input. Lower efficiency increases the required motor torque and raises estimated power demand.

7. Can I use it for other robot types?

Yes, for early sizing. It best matches a planar articulated arm in a vertical plane. Complex spatial robots need a full dynamics model.

8. Why does torque change with angle?

Torque depends on horizontal offset from each joint. As the arm posture changes, moment arms change, so torque rises or falls.

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Important Note: All the Calculators listed in this site are for educational purpose only and we do not guarentee the accuracy of results. Please do consult with other sources as well.