Fan Energy Cost Calculator

Tune airflow for healthy plants without bill shock. Enter fan specs, runtime, and your rate. Get daily, monthly, and yearly costs in seconds now.

Enter fan and power details

Optional name for your greenhouse fan.
Number of identical fans.
Pick the easiest specs from your label.
Typical draw while running.
Common: 120V or 230V.
Use rated amps when running.
If unknown, use 0.9 for motors.
Mechanical output rating.
If unknown, try 75-85%.
Controls, timers, or idle draw.

Set runtime and schedule

How long the fan runs on active days.
Match your greenhouse operating plan.
0-7 days.
Use average days per month.
For seasonal greenhouses or nurseries.
Months the fan is used at all.
Use 60-80% for thermostat cycling.

Set electricity pricing

Enter your bill rate, including taxes if needed.
Used for display and downloads.
Optional. Leave 0 to skip emissions.
Reset

Example data table

Use this sample to sanity-check your inputs and expected output shape.

Scenario Fans Running watts Hours/day Months Rate Estimated annual cost
Circulation, thermostat cycling 2 120 W 10 8 $0.20/kWh ~ $46.85
Exhaust, daily summer use 1 300 W 12 4 $0.22/kWh ~ $115.63
Nursery, year-round circulation 4 85 W 16 12 $0.18/kWh ~ $357.70

Formula used

1) Convert fan power to watts

  • Watts mode: Running watts = label watts.
  • Electrical mode: Running watts ~ Voltage × Amps × Power factor.
  • Horsepower mode: Running watts ~ (hp × 746) ÷ (Efficiency).

2) Compute daily energy (kWh) per fan

  • Daily kWh = (Running watts × Active hours + Standby watts × Standby hours) ÷ 1000.
  • Standby hours = 24 - Active hours (minimum 0).

3) Apply schedule and seasonal adjustments

  • Active days/year depends on daily, weekly, monthly, or custom schedule.
  • Season factor = (Active months ÷ 12) × (Season intensity ÷ 100).

4) Energy and cost

  • Annual kWh = Daily kWh × Active days/year × Season factor × Quantity.
  • Annual cost = Annual kWh × Electricity rate.

How to use this calculator

  1. Pick a power input method that matches your fan label.
  2. Enter quantity, daily runtime, and standby watts if any.
  3. Select a schedule that matches how often you operate.
  4. Set active months and intensity to reflect seasons or cycling.
  5. Enter your electricity rate, then calculate and export.

Power rating and real operating load

Fan labels often list a maximum draw, while real consumption depends on static pressure, speed setting, and motor condition. Use measured watts when possible, or estimate from voltage, amps, and power factor. Small errors in watts become meaningful over long runtimes, especially in multi-fan houses. A 20 W difference on four fans running 12 hours daily adds about 350 kWh per year before seasonal scaling.

Runtime behavior in horticulture settings

Greenhouse fans rarely run at a constant duty cycle. Thermostats, humidistats, and variable-speed controls create cycling that can cut energy use without sacrificing plant health. The season intensity input models cycling by scaling annual usage, while active months reflect the true growing-season window. If you operate only on workdays, select a weekly schedule instead of assuming daily operation.

Electricity rate, demand, and budgeting

Many bills include tiered rates, taxes, or time-of-use pricing. Enter a blended rate for a quick estimate, or run separate scenarios for day and night schedules. If demand charges apply, energy cost is not the whole story, but kWh remains the baseline for comparing fans, controls, and setpoints. For audits, align the rate period with your billing cycle to reduce material reporting errors.

Efficiency levers that reduce kWh

Oversized fans, restrictive louvers, dirty shutters, and blocked inlets raise pressure and increase electrical draw. Cleaning, belt alignment, and maintaining bearings can reduce watts and improve airflow. Consider high-efficiency motors or EC fans where applicable, and verify that airflow targets are met with the lowest practical power. Sealing obvious leaks can reduce run time by reaching temperature and humidity targets faster. Recheck watts after each maintenance quickly.

Recordkeeping and decision support

Export results to CSV or PDF and keep a log for each zone, including crop stage, weather band, and control setpoints. A monthly comparison can reveal drifting power consumption, control faults, or opportunities for schedule refinement. Use this calculator as a repeatable method to justify upgrades with transparent assumptions and documented savings.

FAQs

Q1: Should I use watts or volts and amps?
Use watts if you have a reliable measured value. If you only have volts and amps, include a realistic power factor to avoid overestimating motor energy.

Q2: What is a good power factor if I do not know it?
Many small motor loads are around 0.85 to 0.95. Using 0.90 is a practical default for planning, then refine with a meter reading later.

Q3: How do I model thermostat cycling?
Keep active hours realistic, then reduce season intensity to reflect cycling, such as 60 to 80 percent. This captures partial-load behavior without needing minute-by-minute data.

Q4: Why include standby watts?
Timers, controllers, and smart relays can draw power even when the fan is off. Over a year, small standby loads can add up, especially across many circuits.

Q5: Can this estimate multiple fan types?
Yes. Run one calculation per fan type or zone, export each result, and combine the annual kWh and cost in a spreadsheet for whole-facility totals.

Q6: What if my rate changes seasonally?
Run separate scenarios using your seasonal rates and months, then add the costs. This provides a clearer budget than using one average rate for the entire year.

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Important Note: All the Calculators listed in this site are for educational purpose only and we do not guarentee the accuracy of results. Please do consult with other sources as well.