HVAC Duct Size by CFM, Friction & Velocity Calculator

Design better ductwork with precise airflow, friction, and velocity driven sizing for comfort control. Compare round diameters and rectangular sizes with automatic equivalent conversions for designers. Estimate pressure losses, velocity checks, and recommended ranges per application with confidence. Export clean CSV summaries for audit and sharing. Create printable PDFs with one click for documentation.

Inputs

Equal-Friction & Velocity Methods

Chart Options

Advanced: Air Properties

Density and viscosity adjust using barometric and Sutherland relations for typical design ranges.

Results

Enter inputs and click Compute to see sizing, velocity and pressure loss.

Quick Guidance

  • Main supply trunks: ~700–900 fpm typical; branches lower.
  • Common friction rate target: 0.08 in. w.g. per 100 ft.
  • Include equivalent length for elbows, tees, and transitions.
Recommendations vary by application and noise criteria.

Example Data

Click a row to load it into the form.

CFM Velocity (fpm) Friction (in/100ft) Len (ft) Eq Len (ft) Roughness

Formulas Used

Continuity (round duct): \( V = \dfrac{Q}{A} = \dfrac{4Q}{\pi D^2} \), where Q is flow and V is velocity.

Velocity-based diameter: \( D = \sqrt{\dfrac{4Q}{\pi V}} \).

Darcy–Weisbach friction: \( \frac{\Delta P}{L} = f \dfrac{\rho V^2}{2D} \). We use the Haaland approximation for friction factor:
\( \dfrac{1}{\sqrt{f}} = -1.8 \log_{10}\!\left[\left(\dfrac{\varepsilon/D}{3.7}\right)^{1.11} + \dfrac{6.9}{Re}\right] \), where \( Re = \dfrac{VD}{\nu} \).

Air properties: Density from barometric relations with lapse rate; viscosity by Sutherland’s law; \( \nu = \mu/\rho \).

Rectangular ducts: Area matched to round sizing with aspect ratio W:H. Hydraulic diameter \( D_h = \dfrac{2ab}{a+b} \) is used for friction/velocity checks.

How to Use

  1. Enter required airflow in CFM, plus your target velocity or friction.
  2. Pick the method. Use “Compare” to see both approaches side-by-side.
  3. Set straight length and equivalent fittings length to estimate total drop.
  4. Choose material roughness. Flex duct is rougher and raises losses.
  5. For rectangular, set aspect ratio and constraints, then compute.
  6. Use the graphs to inspect velocity and friction trends with diameter.
  7. Export a summary to CSV for records or generate a quick PDF.

Velocity vs Diameter

Friction Rate vs Diameter

Velocity & Friction vs Diameter (Dual‑Axis)

Always verify with local codes, manufacturer data, and project standards.

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Important Note: All the Calculators listed in this site are for educational purpose only and we do not guarentee the accuracy of results. Please do consult with other sources as well.