1) Purpose: torque into normal force
Torque is rotational effort, but many designs need the linear normal (clamp) force it produces. This calculator converts torque to force for two setups: friction‑based contact (pads, discs, couplings) and bolt tightening (fasteners). The output helps sizing, comparison, and checks.
2) Choose the right conversion method
Pick the method that matches your hardware. Use the friction method when torque is resisted at a contact radius by friction. Use the bolt method when torque is applied to a fastener and you want clamp force. Different assumptions can shift force by multiples.
3) Friction model: effective radius inputs
For friction systems, normal force depends on friction coefficient μ, effective radius r, and the number of friction surfaces n. The model is N = T ÷ (μ·r·n). Example: T = 50 N·m, μ = 0.25, r = 0.05 m, n = 2 gives N = 2000 N. Smaller radius or lower μ raises required force. For disc brakes, r_eff can be the mean radius (r_o+r_i)/2. Steel μ may be 0.15–0.30; lined materials can exceed 0.40.
4) Bolt clamp model: K-factor and diameter
For bolts, a common approximation is T = K·F·d, where K is the torque factor and d is nominal diameter. Rearranged, F = T ÷ (K·d). Example: T = 40 N·m, K = 0.20, d = 10 mm (0.01 m) yields F = 20,000 N. Lubrication and washers change K.
5) Units and conversions you should notice
This calculator supports N·m, N·cm, lbf·ft, and lbf·in for torque, and meters, centimeters, millimeters, inches for radius/diameter. Bolt diameter is converted to meters internally. Mixed inputs (like lbf·ft and mm) are converted before computing force, then results can be shown in N or lbf.
6) Safety factor and result interpretation
Safety factor turns an ideal estimate into a conservative design value. With a safety factor of 1.5, the “design normal force” becomes 1.5× the base force. Increase it when μ is uncertain, surfaces may glaze, torque tools are uncalibrated, or fastener friction varies batch‑to‑batch.
7) Quick validation and practical tips
Sanity‑check with quick ratios. In the friction model, doubling r halves N; doubling μ halves N; doubling n halves N. In the bolt model, doubling d halves F for the same torque. Compare results to practical ranges: thousands of newtons for hand torques, tens of kilonewtons for moderate bolt torques.