Wafer Yield Calculator

Analyze dies per wafer, yield, and good units. Test Murphy, Poisson, and negative binomial models. Plan production using defect density, die area, and losses.

Calculator inputs

Use the responsive grid below for large, medium, and mobile screens. Results appear above this form after submission.

Common values are 150, 200, and 300 mm.
Excludes unusable outer ring process margin.
Active silicon width for one die.
Active silicon height for one die.
Street width added to die width.
Street width added to die height.
Scales gross dies for placement inefficiency.
Adjusts active die area for defect sensitivity.
Average random defect count per square centimeter.
Used by the negative binomial yield model.
Select the fab yield assumption for the headline result.
Electrical pass rate after wafer sort screens.
Accounts for probe and contact fallout.
Post-package screening pass rate.
Package and handling success rate.
Total processed wafer cost before backend.
Adds packaging and final handling cost.
Reset

Example data table

Wafer (mm) Die Size (mm) Scribe (µm) Defect Density Model Gross Dies Good Dies
300 10 × 8 80 × 80 0.35 /cm² Negative Binomial 738 522.43
200 7 × 7 60 × 60 0.45 /cm² Murphy 516 386.48
150 5 × 5 50 × 50 0.22 /cm² Poisson 574 513.24

Formula used

1) Effective wafer diameter

Deff = D − 2E, where D is wafer diameter and E is edge exclusion.

2) Gross die area with scribe lanes

Agross = (W + Sx) × (H + Sy), using die width W, die height H, and street widths Sx and Sy.

3) Gross dies per wafer

GDPW ≈ (πDeff² / 4Agross) − (πDeff / √(2Agross)), then scaled by layout utilization.

4) Critical area and defect load

Ac = Aactive × critical area factor and m = D0 × Ac, where D0 is defect density in defects/cm².

5) Yield models

Poisson: Y = e−m

Murphy: Y = ((1 − e−m) / m)²

Negative Binomial: Y = (1 + m/α)−α

6) Final shipped good dies

Good Dies = GDPW × Fab Yield × Parametric × Probe × Final Test × Assembly

How to use this calculator

  1. Enter wafer diameter and edge exclusion to set the usable wafer area.
  2. Provide die width, die height, and scribe lanes for gross die footprint.
  3. Set layout utilization to reflect stepping inefficiency and edge packing losses.
  4. Enter defect density and critical area factor for defect-sensitive die exposure.
  5. Choose the yield model that best matches your fab clustering behavior.
  6. Fill in downstream yields for parametric, probe, final test, and assembly stages.
  7. Optionally add wafer and backend costs to estimate cost per good die.
  8. Press Calculate Yield to show the result above the form, then export CSV or PDF if needed.

FAQs

1) What does gross dies per wafer mean?

It is the estimated count of die locations that fit on the usable wafer after considering die footprint, edge exclusion, and layout losses.

2) Why include scribe lane width?

Scribe lanes consume wafer area between adjacent dies. Ignoring them overstates die count and makes yield planning look better than reality.

3) When should I use the Poisson model?

Use Poisson when defects are assumed random and independent across the die. It is simple and usually gives a conservative first-pass yield estimate.

4) Why does Murphy yield differ from Poisson?

Murphy relaxes the fully random assumption and often predicts higher yield at the same defect density, especially for moderate defect loads.

5) What is the clustering factor alpha?

Alpha controls how strongly defects cluster in the negative binomial model. Lower alpha means more clustering and larger differences from Poisson yield.

6) Why are downstream yields separate?

A die can survive random defect screening yet still fail parametric, probe, package, or final test steps. Separate fields show where losses accumulate.

7) Is this suitable for production signoff?

It is best for planning, comparison, and sensitivity analysis. Production signoff should use fab-specific maps, SPC data, and product qualification history.

8) How is cost per good die calculated?

The tool divides wafer cost by shipped good dies, then adds backend cost per die. Fewer good dies increase the effective unit cost quickly.

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Important Note: All the Calculators listed in this site are for educational purpose only and we do not guarentee the accuracy of results. Please do consult with other sources as well.