Pump work fundamentals for practical sizing
1) What “pump work” means
Pump work is the energy the pump must add to a fluid to overcome elevation changes, pressure requirements, and losses. In steady flow, the useful hydraulic energy is often expressed through head (meters or feet) or pressure rise (kPa, bar, psi). This calculator reports work, energy, and power so you can connect system requirements to motor selection.
2) Core relationship used in industry
The hydraulic power delivered to the fluid is Phyd = ρ g Q H, where ρ is density, g is gravitational acceleration, Q is volumetric flow rate, and H is total head. For water at room temperature, ρ is about 1000 kg/m³ and g is 9.80665 m/s². If efficiency is η, the shaft power is Pshaft = Phyd/η.
3) Head, pressure, and why units matter
Head converts to pressure by Δp = ρ g H. For water, 10 m of head is roughly 98 kPa (about 0.98 bar). Many specifications are given in mixed units—gpm, psi, feet—so the calculator includes conversions to keep calculations consistent and to reduce rounding mistakes.
4) Efficiency ranges you should expect
Efficiency depends on pump type and operating point. Small centrifugal pumps may run around 50–70%, while larger well-selected centrifugal units can reach 75–90%. Positive displacement pumps can be high, but leakage and viscosity effects matter. Using a realistic efficiency prevents underestimating motor power and overheating risk.
5) From power to total work over time
Energy is power multiplied by time: E = P × t. If the pump runs intermittently, use the actual duty time. For example, 2 kW over 3 hours consumes 6 kWh. The calculator also reports Joules for engineering reports and kWh for utility-style energy tracking.
6) Interpreting results for pump selection
Compare calculated shaft power to the motor nameplate. A margin is common because real systems include uncertainty in losses, density changes, fouling, and control valves. If your calculated shaft power is close to the motor rating, consider a higher frame size or verify the pump curve at your Q–H operating point.
7) Common sources of error
Typical mistakes include mixing gauge and absolute pressures, forgetting elevation head, using the wrong fluid density, and entering efficiency as “80” when the input expects “0.80” (or vice versa). This calculator accepts both percent and decimal formats and shows intermediate values so you can validate inputs quickly.