Conduit Fill & Size Calculator

Plan conduit runs with code-aware fill calculations and sizing for every circuit. Add multiple conductors, insulation types, and set nipple allowances when permitted locally. See 40, 31, or 53 percent capacities by type and size instantly. Download CSV and PDF reports for submittals quickly.

Inputs
Conduit & Conductors
White theme
Per-row “Area each” can be entered in in² or mm².
AWG / kcmil Insulation Library Qty Area each (row units) Total (in²)
Example data

Click Load example above to prefill with #12 THHN ×4 and #10 THHN ×2, then run compute.

ConduitSizeWiresUsed Area (in²)Allowed Area (in²)Fill %Status
EMT 1" #12 THHN ×4; #10 THHN ×2 0.095 0.346 (40% of 0.864) 27.5% OK
Formula used

Fill factor: If total conductors = 1 → 53%; = 2 → 31%; ≥ 3 → 40%. If “Nipple ≤ 24 in.” is enabled, 60% applies.

  • Sum of conductor areas = Σ(areaeach × qty).
  • Allowed area = fill factor × conduit internal area.
  • Fill % = 100 × used area ÷ allowed area.
  • Pass if used areaallowed area.

Libraries: THHN/THWN‑2 baseline, XHHW‑2 (approx +12%), Compact THHN (approx −8%). For datasheet values or cable assemblies, choose “Other/custom” and enter an area in your preferred row unit.

How to use
  1. Choose the conduit type. Pick “check fill” for a specific size or “suggest minimum size.”
  2. Toggle “Nipple ≤ 24 in.” only when the run length qualifies.
  3. Add conductor groups. For custom entries, choose a row unit (in² or mm²).
  4. Click Compute. Review used area, allowed area, and pass/fail.
  5. Use Suggest minimum size to find the smallest trade size that passes.
  6. Export your result as CSV or PDF. Lock output units for consistent reports.
FAQs

Yes. Use the row unit selector to switch to mm², then type the datasheet area. The calculator converts to in² internally.

Yes for display. Library areas are computed from the selected AWG/kcmil and library in in²; the input shows the converted value if you switch the row unit.

THHN/THWN‑2 baseline, XHHW‑2 (approx +12%), Compact THHN (approx −8%), and a Custom option where you can enter a specific area from a datasheet.

Yes. Select a unit and check “Lock units.” Your preference is saved locally and restored automatically next time.

Values align with common Chapter 9 tables for conduit and conductor areas. Always confirm your jurisdiction’s adopted edition and any local amendments before construction.

The XHHW‑2 and Compact THHN libraries apply ±12%/−8% multipliers to THHN areas as practical approximations. For critical work, replace with manufacturer values using the Custom option.
Output
Results
Run the calculation to see results.

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Important Note: All the Calculators listed in this site are for educational purpose only and we do not guarentee the accuracy of results. Please do consult with other sources as well.