Furnace Sizing Calculator — Advanced Heating Load and Capacity

Advanced calculator for accurate residential heating load estimation today. Set indoor temperature and design outdoor conditions easily here. Adjust insulation level, window area, and infiltration ACH values. Include duct losses, altitude derating, and efficiency impacts. Get required output, input capacity, and nearest size recommendation.

Inputs
Sets an overall envelope coefficient (BTU/h·ft²·°F).
Typical range: 0.25–0.60. Lower is tighter, better insulated.
Use 0.95–1.15 to reflect unusually low/high window losses.
Air changes per hour during design conditions.
%
If ducts in unconditioned space.
%
%
Derate 4% per 1000 ft for nameplate input sizing.
Example data
Area (ft²)Height (ft)Indoor (°F)Outdoor (°F) InsulationACHDuct %Safety %AFUE %Altitude (ft)Expected Output (BTU/h)
200087020Average0.501015950≈ 52,000–70,000
150097010Good0.301015963000≈ 40,000–55,000
26008700Poor0.70152092500≈ 90,000–120,000

These are illustrative ranges; your specific envelope and infiltration drive actual results.

Formula used

Temperature difference

ΔT = Tindoor − Toutdoor, design

Conduction (envelope) load

Qcond = A × C × ΔT × window multiplier
where A = floor area (ft²), C = overall envelope coefficient (BTU/h·ft²·°F) from preset or override.

Infiltration load

Qinf = 1.08 × CFM × ΔT, with CFM = (ACH × Volume) / 60, Volume = A × height.

Adjustments

Total sensible load: Qtot = Qcond + Qinf
Ducts: Qduct = Qtot ÷ (1 − duct%)
Safety: Qneed = Qduct × (1 + safety%)
Output required: Qout = Qneed
Input required at sea level: Qin,sea = Qout ÷ AFUE
Altitude derate: factor = 0.04 × altitude(kft); Nameplate input: Qnameplate = Qin,sea ÷ (1 − factor)

Suggested standard size = next size in {40k, 60k, 80k, 100k, 120k, 140k} ≥ Qnameplate.

This is an educational tool inspired by common load-calculation principles. For construction or permit work, perform a Manual J or consult a qualified designer.

How to use this calculator
  1. Enter floor area, ceiling height, and temperatures to set ΔT.
  2. Select an insulation level or enter a custom envelope coefficient.
  3. Set infiltration (ACH). Typical tight homes: 0.2–0.3. Older: 0.5–0.8.
  4. Add duct losses if ducts are in unconditioned areas.
  5. Set a safety margin for design uncertainty or intermittent setbacks.
  6. Choose AFUE and altitude to size the nameplate appropriately.
  7. Click Calculate, then export your results to CSV or PDF.
FAQs
Is this a substitute for a Manual J calculation?

No. This estimates load using envelope coefficients and infiltration. It’s great for preliminary sizing and sanity checks. For permits, rebates, or complex homes, commission a Manual J from a qualified designer or energy professional.

What AFUE value should I enter?

Use the nameplate AFUE. Condensing units are typically 92–98%. Non‑condensing are often 80–90%. AFUE affects the required input capacity; the heating load (required output) is determined by the building and climate.

Should I oversize the furnace?

Avoid large oversizing. A modest margin (about 10–20%) can cover setbacks and extreme cold. Excess oversizing causes short cycling and noise. Consider two‑stage or modulating equipment to handle part‑load conditions comfortably.

How do duct losses affect sizing?

Ducts in attics, crawlspaces, or garages can lose 5–20% of heat. Increase the “Duct loss” percentage to reflect this. Air‑sealing and insulating ducts can reduce the load and may allow a smaller nameplate size.

Why does altitude matter?

Higher altitude reduces air density and usable input. Many gas furnaces require derating around 4% per 1,000 ft. The calculator inflates required nameplate input so delivered output still meets your design load.

Are BTU per square foot rules reliable?

Rules like “30–60 BTU/ft²” ignore insulation, windows, infiltration, and climate. Use them only as a quick check. This tool explicitly models those drivers, giving a more tailored sizing recommendation.

When should I consider a heat pump?

In moderate climates or tight, well‑insulated homes, cold‑climate heat pumps can meet most heating needs. Pair with a small furnace or electric backup if required, and compare lifecycle costs and comfort.

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Important Note: All the Calculators listed in this site are for educational purpose only and we do not guarentee the accuracy of results. Please do consult with other sources as well.